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Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series

Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series

Product Feature

This series asphalt plant is our independently developed integrated hot mix asphalt recycling system to recycle reclaimed asphalt pavement (RAP) by mixing it together with virgin aggregates thereby enabling the reclaimed asphalt from old roads to be reused in an environmentally friendly way. The RAP recycling plant can not only solve environmental problems, but also help road construction companies lower their cost.

Since the mixer is installed beneath the RAP weighing system, which means the feed chute or belt conveyor are eliminated, so that this asphalt plant can solve the material blocking issues that may occur in RAP materials feed chute or belt conveyor. The integrated structure design provides optimal configuration of dust collection system and mixer, greatly improving production efficiency. The RAP recycling plant is configured with patented switching unit, allowing for switching between pre-mixing and direct feeding freely.

Eco-Friendly Hot Mix Asphalt Recycling Plant, TSE Series

Highlights of Environmental Protection

    Energy Saving
  • All parts exposed to the atmosphere are covered with insulation layer to reduce heat losses;

  • Electric heating method is used as alternative to conventional thermal oil heating for asphalt storage;

  • Energy efficient motor reducer greatly reduces energy consumption;

  • Foamed asphalt warm-mixing function makes production process more energy efficient;

  • Dust Control & Deodorization
  • Independently developed gas burner can meet the customer's requirement of clean-burning fuels;

  • The flue gas will be transported to the burner for secondary combustion, thus preventing the asphalt flue gas from entering the atmosphere;

  • Vent condensers are installed at vents of heavy oil and asphalt storage tanks to reduce blue smoke emissions. Optical oxygen catalytic and activated carbon adsorption can also be used for solving the problem of emissions.

  • Cold feed system is fitted with pulse jet baghouse dust collector through ducting to remove dust generated during loading and conveying process;

  • Reclaimed filler silo is fitted with wet mixing unit to reduce dust emissions;

  • Foamed asphalt warm-mixing function efficiently reduce the smoke generated during the production process;

  • Atomized mist unit can be configured to efficiently suppress asphalt dust at the site;

  • Noise Reduction
  • Induced draft fan features blower sound enclosure, anti-vibration pads and duct silencer to reduce noise emission;

  • Burner is equipped with high-efficiency silencer and sound enclosure to effectively control noise;

  • Bucket elevator, vibrating screen and other equipment generating noise are all covered with aluminum-silicate wool insulated steel panel, providing optimal energy efficiency and noise reduction;


    Product Parameter

    Model

    TSE1006

    TSE1510

    TSE2010

    TSE2015

    TSE3015

    TSE3020

    TSE4020

    Capacity of virgin aggregate (t/h)

    80

    120

    160

    160

    160

    240

    320

    Capacity of RAP material (t/h)

    48

    80

    80

    120

    120

    160

    160

    Recommended RAP ratio

    40%

    50%

    33%

    50%

    37.50%

    50%

    40%

    Capacity of virgin aggregate with RAP (t/h)

    100~120

    140~160

    200~240

    200~240

    280~320

    280~320

    360~400

    Virgin Aggregate

    Cold feed unit

    The number of cold feed bins can be configured according to customer needs

    Number of hopper

    4

    4

    5

    5

    6

    6

    6

    Volume of single hopper (m鲁)

    8

    8

    8

    8

    15

    15

    15

    Drum dryer model

    GT100

    GT120

    GT160

    GT160

    GT240

    GT240

    GT320

    Dryer drum diameter (m)

    1.75

    1.95

    2.25

    2.25

    2.5

    2.5

    2.7

    Dryer drum length (m)

    7

    8

    9

    9

    10

    10

    10

    Dryer burner

    Optional: diesel, diesel + heavy oil, coal powder, natural gas, oil + gas (as per customer's request)

    Burner power (MW)

    9.8

    14.8

    19.7

    19.7

    29.6

    29.6

    39.4

    Dust collection system

    Gravity+baghouse

    Filtering area of baghouse (m虏)

    510

    650

    920

    920

    1200

    1200

    1500

    Number of hot bin

    4

    5

    6

    Volume of hot bin (m鲁)

    12

    25

    28

    50

    Mixer capacity (kg)

    1500

    2000

    3000

    4000

    5000

    Transmission of mixer

    Double gearbox with gear synchronization

    Finished asphalt storage

    Under-storage/side-storage

    Volume of under-storage bin (t)

    100

    200/300

    200/300/400

    Volume of side-storage bin (t)

    100/200

    200/300/400

    RAP Material

    Drum dryer model

    RGT64

    RGT80

    RGR80

    RGT120

    RGT120

    RGT160

    RGT160

    Dryer drum diameter (m)

    1.8

    2.25

    2.5

    Dryer drum length (m)

    8

    8

    10

    12

    Dryer burner

    Diesel, diesel + heavy oil, natural gas, oil + gas

    Burner power (MW)

    5.9

    9.8

    14.8

    19.7

    Combustion chamber (diameter脳length)

    φ1.6×3.8

    φ1.8×4.2

    φ2×4.2

    Storage of RAP (t)

    8

    10

    RAP mixer

    Optional

    Capacity of RAP mixer (kg)

    600

    1000

    1500

    2000

    Emission handling

    Secondary combustion in the dryer of virgin materials

    RAP feeding to mixer

    Feed chute or conveyor belt (optional)

    Total power (kW)

    90

    110

    160

    160

    185

    185

    200

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