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CAT Cat ® 815F Series Soil compactor

CAT Cat ® 815F Series Soil compactor

Product Feature

Power train

815F Series 2 offers the best performance、Durability and reliability。

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CAT® C9 ACERT Engine

At rated speed of 2,100 turns/The net power generated by time-sharing is 173 kW (232 hp),Complies with the United States Environmental Protection Agency Tier 3 Emission Standards and Euro III Emissions Directive 97/68/EC。 This innovative engine is powerful.、The displacement is small,Extremely fuel-efficient and durable,Can significantly reduce operating cost。

Torque increase rate

Due to the use of electronic control、The computer-driven unit injection system has very high injection pressure,The amount of fuel delivery may be more accurately controlled when the engine speed is lower than the rated speed,Thereby increasing the torque.。

ADEM™ IV Fuel system

It is a Caterpillar electronic control module.,The engine response speed can be improved.、Performance、Fuel efficiency、Troubleshooting Diagnostics and Reducing Emissions。 Allows incorporation of electronic transmission control for maximum driveline efficiency。

Turbocharger

Allow more air to enter the cylinder,Resulting in more complete combustion and lower emissions,Thereby improving performance and engine efficiency.。 It is especially beneficial at high altitudes.。

Air aftercooler

Reduced intake air temperatures,The combustion efficiency is improved.,Thereby reducing smoke and emissions.。 Meanwhile, the service life of the piston ring and the cylinder barrel is prolonged.。

Dual cooling nozzles

Mounted on the cylinder block,Apply oil to the piston skirt and cylinder bore,Keep piston rings cold to extend ring and liner life,Efficient oil control at the same time。

Piston

Includes two articulated piston,Its top is made of forged steel.,To achieve excellent strength,While the skirt is made of aluminum.,To reduce weight。 These pistons are oil cooled for faster heat dissipation and longer service life。

Valve

Four valves per cylinder for good air flow,Thereby enhancing fuel efficiency and heat dissipation performance.。 The valves and the unit injection system are driven by the camshaft,The timing is accurate。

Crankshaft

Forged steel and carburized,High frequency hardening for enhanced durability。 Ensure smooth operation through dynamic balancing。 The crankshaft can also be completely regrind,The connecting rod can be removed from the top of the cylinder for easy maintenance。

Cat engine oil

Used to optimize engine life and performance,Recommended for use in Cat Diesel Engines。 Engine oil change interval is 500 hours.。

Cat Remanufactured Parts

Offers a wide range of factory remanufactured parts and dealer-recommended repair option,This increases machine availability and reduces total maintenance cost。

Cat Planetary Power Transmission

Equipped with heavy duty components,Can handle tough jobs。 345.4 mm (13.6 in) The planetary drive controls all forward and reverse gears.。 Add electronic clutch pressure control (ECPC) To improve shift quality,Reduces torque spikes,Improve the overall service life of the transmission。

Heavy duty axles and brakes

Specially designed,Suitable for all operating conditions。 Two front axle disc brakes for improved stopping power and heat dissipation。 Planetary final drives use freely moving brass sleeve bearings in the planetary gear。 • Hydraulic disc brakes are adjustment-free design,Fully enclosed to prevent ingress of contaminants。

Front axle

Securely mounted in the frame,Supports the weight of the compactor during compaction and bulldozing operations,And withstands internal torsional loads and external loads。

Rear Axle

Includes a trunnion、Two trunnion supports and associated bearings,It can swing plus or minus 12 degrees.。

Four axles

Contains two axle bearing housing — Center and intermediate bearing housing。 Features and benefits of this design include: • The inside brake location on the front axle is next to the differential,And can operate at the low torque end of the final driven,Less braking force is required to stop the machine。

Structure

Reinforced design and materials provide excellent strength,To accommodate 815F Construction purpose of series 2。

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Overall structure

90% 815F Series 2 all use automatic welding technology,And castings are used in many places.,This helps to spread the load、Reduce the number of parts,So that that integral strength is improve。 This allows for a high degree of consistency in the welding proces,And deep penetration、Fuse tightly。 Its advantages are high durability and antifatigue strength.。 Computer controlled machining to ensure pin hole、Axle block、Cab seat and transmission/Precise alignment of engine components。

Box section engine frame

The rear frame of the box-section engine is designed to resist torsion.,It is the axle、The engine and gearbox provide a solid foundation。

Front frame

Comes with two bezels,Provides maximum structural strength in compaction and dozing applications。

Extension Hinge Design

The distribution of the load is equalized by reducing the load of the articulation bearings。 Large, center-hinged design improves hydraulic line routing,More convenient maintenance。

Go、Lower connecting pin

Rotate around double tapered roller bearings。 The box section of the hinge pin and cross member assembly increases the strength of the frame structure。 Increasing the diameter of the lower hinge pin makes the design of the product more robust。

Engine and transmission seats

Rubber isolators are designed to reduce noise and vibration。

Cab and controls

Comfort and control....With the help of a high-quality worktop,Maximize productivity。

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1 Unusual all-round perspective

Reduces tension and fatigue,Make operators more productive。

2 CATERPILLAR® Monitoring system

Comprises a plurality of electronic analog instruments,,Is an efficient、Reliable alarm and diagnostic system。 As an alarm system,It continuously checks the machine operation,And inform the operator of the problem。 Easy to read gauge shows fuel level、Engine coolant temperature、Transmission and hydraulic oil、Engine speed and gear。 The hour sheet is also displayed、Odometer and analog tachometer reading。 As a diagnostic system,It determines the condition of the machine、Displays the current reading and plays back the maximum or highest reading recorded in the most recent job。 The right panel contains three levels of alert system,24/7 monitoring of critical functions。 The system will alert the operator of immediate or impending problems with:Air inlet temperature、Brake oil pressure、Electronic system、Low voltage、Engine oil pressure、Engine overspeed、Fuel filter status、Parking brake status、Steering Oil Pressure and Transmission Filter Status。

3Quick-shift button

Operator can easily accelerate or decelerate。 This is a time-saving and labor-saving way to shift gears quickly.。

4Ignition key start/Stop switch

Location for starting and stopping the machine。

5 12 Volt Power Supply and Electronic Technician(Caterpillar ET)Diagnosis

Installed inside the cab,For the radio、Telephone or laptop powered。 This feature is used for running Caterpillar. ET Laptop powered to enable enhanced engine and transmission control system diagnostics,It is particularly useful。

6 Steering cylinder

Adjustable to multiple positions。 Faux leather steering wheel and shift lever provide a firm grip for the operator,Feel comfortable。 The pneumatic horn is located in the center of the steering wheel。

7Pilot Operated Blade Control

Conveniently located for operation,Precise control of blade motion。

8 Operator seat

The operator seat is designed for comfort and support。 The seat cushion reduces the pressure on the lower back and thighs.,At the same time, it will not hinder the movement of hands and feet.。 • Fully adjustable air suspension seat with built-in compression is available as an option。

9 Built-in storage

Designed to hold a cup、Lunch box、Thermos bottles and personal items。

10 Repositioned vent

Throughout the cab,Keep the fresh air flowing,At the same time, improve the heating in the cab、Cooling、Defrosting and defogging capacity。

11 Throttle lock

Allows the operator to set the engine speed,Without stepping on the accelerator.(Accelerate)Pedal,Very similar to a car's speed controller。 Use this feature to increase productivity、Fuel efficiency and operator comfort。

12 Deceleration pedal

Located on the left,Used as engine retarder and brake,The engine speed set by the throttle lock can be changed。 It allows the operator to use the throttle lock when the throttle lock is used.,Slow down without pressing any button,Or return to throttle lock speed。 There are scrapers around.、Trailer、Tractor or other obstacles,It can increase mobility.。

13Windshield washer/Wiper

Wipers with a built-in washer wash system are standard on the front and rear window。 Intermittent speed is available for the front wiper。

14 Rearview Camera Monitor

Connected to the camera mounted on the radiator guard,This monitor allows the operator to see what is behind the machine。

Tamping of wheels and teeth

Core of all compaction systems。

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Wheel design

Provides the driver with a range of four wheel widths on two channels,Front and rear wheel tracks eliminate play and overlap。

V Type tamping gear tooth design

The pressing force can be made the same for forward or backward movement.。 Complete and replaceable tooth circumference。 The gear teeth may be welded to the base assembly,The base assembly may then be welded directly to the drum。 12 teeth per row,60 teeth per wheel for excellent compaction。

Symmetrical tamping gear tooth design

Improved V Type tamping gear tooth design,Provides greater ground pressure、Greater pressure force、Smooth ride and excellent traction。 Tooth height 190 mm(7.5 inches),Width 168 mm(6.6 inches)。

Dirt Baffle

Roll in either direction,Can avoid dirt carry by that grinding wheel.。 Straight bolt design for easier maintenance。

Adjustable moldboard tip

Made from heat treated and direct hardened cutting edge steel,Prolonged wear life,Thereby reducing operating costs.。

Compaction

Is accomplished by compacting the material from bottom to top。 Conical pad moves out of lift,And not“Loosen”Soil。 The top of the lifting device is compacted,The surface is relatively smooth and sealed,Therefore, the transport equipment can maintain a high speed when moving in the fill.。 815F Travel speeds for Series 2 allow four compression force: Pressure、Push force、Impact and vibration forces。 Because it can also be used for landfill.,Therefore, the number of pavers can be reduced。

Blade

With heat treated moldboard and DH-2 Steel cutting edges and multiple box configurations with corner edges extend blade life。

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Blade kit

Includes a blade、Main push arm、Trunnion mounting、Dozer length skid plate with replaceable wear plate、Reversible cutting edge、Angle blade with self-grinding function、Hydraulic Line Guard and Hydraulic Lift Cylinder。

Operator controls

Tilt cylinder is optional,815 can be madeF Series 2 has more features when dozing。 The controls are mounted on the seat to the right of the driver,Easy to use。

Externally mounted straight blade

Uch as heat treating the moldboard and DH-2™ Multiple box structures such as steel shovel blades and corner blades for extended service life。 External mounting makes the design more robust,Because the pressure is applied to the frame and not to the blade,Thereby reducing blade flexure。 Compared to internal mounting design,It lifts the material higher,Use a wider blade。

Application

815F Series 2 in compaction、Spreading、Backfilling and propelling scrapers are particularly prominent.。 815F Series 2 works faster than other types of soil compactors,Transport operations that can catch up with fast-moving fleets of scrapers or articulated trucks。 When speed and dozing capacity are the main work of the soil compactor,There's no machine like the 815.F Series 2。

Optional feature

Various options are available to enable the 815F Series 2 meets more of your need。

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Rear view camera

Use a camera mounted on the radiator guard and a monitor in the cab,Allows the operator to see directly behind the machine。

Air suspension seat

Make the operator more comfortable,In order to maintain a high production capacity。

Air conditioner

Use mixed air and R134a The refrigerant causes an immediate change in the air temperatures。

Radio

Several radio options are available from the factory。 AM/FM CD Or equipped with satellite radio(Requires service contract with satellite radio provider)Yes AM/FM CD。

Product link

Allows customers and/Or the dealer monitors the machine remotely。

NO-SPI Rear differential

Replaces standard rear differential。 Provides maximum traction in low traction or unstable underfoot conditions。

Fast fill tube connector

Use during peak times when production demand is high and there is no time to stop for refueling。 Fuel is injected through the nozzle at a maximum rate of 378 per minute.5 liters(100 gallons)Fill the tank at the speed of。 When filling the tank with fuel,The air is forced out through the open vent。 When the tank is full,The vent is closed,The grease nipples close automatically。

Quick oil change system

Using the Drain System to Accelerate Oil Change,Helps reduce service times。

Turbine prestrainer set

Replace the standard layer tube air filter with a turbo intake air filter,It's drying、Especially useful in dusty conditions。

Heavy duty moldboard tip

These tips are shaped to pass through the wheel more efficiently than a standard moldboard tip,Thereby reducing wheel drag.,Improve the performance of the machine。 This type of high alloy steel is constructed using the cutting edge steel of the blade and bucket,Heat-treated and directly hardened,Compared to other designs,This design is in the viscous、Available in abrasive soil applications up to 240% Wear life of。

High intensity discharge (HID) Light

Added four lights in the cab,Two lights have been added to the radiator guard to illuminate the work area。 HID The lamp is twice as bright as a standard halogen lamp。 Note: The lights will be available in mid-2007.。

Serviceability

If the maintenance is simple and convenient,Then it can be done easily.,Yeah, 815F The same is true of Series 2.。

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Engine maintenance access

All metal engine casings and hinged doors facilitate routine maintenance and inspection。

Left maintenance service channel

Easy access to engine oil filter、Lubrication points(Lower)、Air Cleaner(Front)、Power train oil dipstick(Top)、Refrigerant sight gauge(Top)、Power Train Oil Fill(Under the cab)、Power Train Oil Filter and High Speed Engine Oil Fill。

Right maintenance service channel

Fuel filter、Water separator、The fuel primer and engine oil dipstick are located for easy access。

500 hour oil change interval

Double the oil and filter change time without increasing the tank capacity,Thereby increasing run time and throughput.。

Articulated hydraulic oil cooler

Unscrew without special tool。

Articulate the A/C condenser

Can be unscrewed,And is connecte with that external swing type engine oil radiator,Quick and easy cleaning of the cooling system。

Console

It is not necessary to disconnect the hydraulic links,Can be removed or replaced in approximately 45 minute。 Quickly detachable connection allows the air conditioner to be quickly removed without refrigerant leakage。

Engine shutdown switch

Located in the left panel of the engine housing,To facilitate access and extend switch life。

Battery box

Located on the right side of the bumper,Easy-to-operate maintenance-free storage battery。

Toolbox

Located on the left side of the bumper,To provide additional protection in harsh working environments.。

Blade fuse in the cab

It's 815F New to Series 2,Can improve the maintenance convenience and reliability of the fuse.。

Product Parameter

Engine
Engine model Cat® C9 ACERT™
Net power 173.0 kW
Total power 189.0 kW
ISO 3046-2 173.0 kW
ISO 9249 175.0 kW
SAE J1349 173.0 kW
EEC 80/1269 175.0 kW
Torque reserve 30.0 %
Cylinder bore 112.0 mm
Stroke 149.0 mm
Displacement 8.8 L
Cylinder 6
Gearbox
First gear forward 6.2 kph
Second gear forward 10.7 kph
Third gear forward 17.6 kph
First gear reverse 7.0 kph
Second gear reverse 12.1 kph
Third gear reverse 19.5 kph
Turn
Steering angle ±42º
Wheels
Drum width 991.0 mm
Drum diameter 1029.0 mm
Outside diameter 1425.0 mm
Number of tips per wheel 60
Number of tips per row 12
Hydraulic system
Relief valve setting 15550.0 kPa
Raise the cylinder bore x Stroke 101.6 mm x 627 mm 3.99 in x 24.68 in
Tilt the cylinder bore x Stroke(Options) 101.6 mm x 167 mm 3.99 in x 6.6 in
Axle
Front Fixed
Rear Swing ±12º
Brake
Standard Conform OSHA Standard
Cab
Roll-over protection structures/Anti-falling object protective structures Conform SAE And ISO Standard
Noise performance
Standard Meet the necessary sound standards
Blade
Moldboard length 3652.0 mm
Height(With cutting edge) 860.0 mm
Maximum depth of cut 215.0 mm
Maximum lifting height above ground 814.0 mm
Tip angle - Total angle 59.2 degrees
Blade pitch angle - Lean to the right - Mechanical tilt 6.5 degrees
Blade pitch angle - Left-leaning - Mechanical tilt 5.4 degrees
Width of end edge 3761.0 mm
Weight
Operating weight 20755.0 kg
Maintenance refill capacity
Fuel tank 446.0 L
Cooling system 55.0 L
Crankcase 34.0 L
Gearbox 50.0 L
Differential and Final Driver - Front 65.0 L
Differential and Final Driver - After 65.0 L
Hydraulic oil tank 88.0 L
Size
Height to top of cab 3347.0 mm
Height to top of exhaust pipe 3225.0 mm
Height to top of hood 2395.0 mm
Height to the bottom of the ladder 463.0 mm
Rear Axle Centerline to Hitch 1675.0 mm
Wheelbase 3350.0 mm
Length of the blade on the ground 6845.0 mm
Ground clearance 390.0 mm
Width of end edge 3791.0 mm
Drum width 3243.0 mm
Centerline of rear axle to edge of rear bumper 1871.0 mm
Height to rear bumper 770.0 mm
Working specifications
Blade turning radius - Outside diameter 6452.0 mm
Blade turning radius - Inner diameter 2967.0 mm
Ground clearance 390.0 mm
Shipping Specifications
Weight 20345.0 kg
Height 3347.0 mm
Width 3652.0 mm
Depth 6845.0 mm

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